Workstation configuration and process planning for RLW operations

Gábor Erdos, Csaba Kardos, Zsolt Kemény, András Kovács, József Váncza

Research output: Contribution to journalConference article

3 Citations (Scopus)


The application of Remote Laser Welding (RLW) has become an attractive assembly technology in various branches of industry, as it offers higher efficiency at lower costs compared to traditional Resistance Spot Welding (RSW) when high volumes of sheet metal assemblies are to be produced. However, the introduction of RLW technology raises multiple new issues in designing the configuration, the layout, and the behavior of the assembly system. Since configuring an RLW workstation and planning the welding process are closely interrelated problems, a hierarchical decision process must be applied where configuration and planning go hand in hand. The paper presents a hierarchical workflow forworkstation configuration and process planning for RLW operations, and proposes methods for solving the decision problems related to each step of this workflow. A software toolbox is introduced that has been developed to facilitate a semi-Automatic, mixed-initiative workstation design and to guide the expert user throughout the configuration, planning, programming, evaluation, and simulation of the RLW workstation. A case study from the automotive industry is presented, where the software tools developed are applied to configuring and planning the behavior of an RLW workstation that replaces RSW technology in assembling a car door.

Original languageEnglish
Pages (from-to)783-788
Number of pages6
JournalProcedia CIRP
Publication statusPublished - Jan 1 2014
Event47th CIRP Conference on Manufacturing Systems, CMS 2014 - Windsor, ON, Canada
Duration: Apr 28 2014Apr 30 2014



  • Remote laser welding
  • Task sequencing
  • Workstation configuration

ASJC Scopus subject areas

  • Control and Systems Engineering
  • Industrial and Manufacturing Engineering

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