Rapid deployment of remote laser welding processes in automotive assembly systems

Dariusz Ceglarek, Marcello Colledani, József Váncza, Duck Young Kim, Charles Marine, Markus Kogel-Hollacher, Anil Mistry, Luca Bolognese

Research output: Contribution to journalArticle

22 Citations (Scopus)


Remote laser welding (RLW) has received increased attention in the recent years due to its benefits in terms of processing speed, lower investment, cost per stitch, and process flexibility. However, its potential in automotive assembly remains under exploited, mainly due to challenges involving system, process and fixture design, and part variation challenges. In this paper, an integrated rapid deployment framework for RLW process is proposed to improve 'right-first-time' implementation of RLW in assembly systems. It enables closed-loop optimization of system layout, task assignment, fixture layout, process parameters, robot path planning and programming as an interlinked iterative approach. The results are demonstrated in an automotive door assembly pilot study.

Original languageEnglish
Pages (from-to)389-394
Number of pages6
JournalCIRP Annals - Manufacturing Technology
Issue number1
Publication statusPublished - Jan 1 2015



  • Assembly
  • Digital manufacturing systems
  • Remote laser welding

ASJC Scopus subject areas

  • Mechanical Engineering
  • Industrial and Manufacturing Engineering

Cite this

Ceglarek, D., Colledani, M., Váncza, J., Kim, D. Y., Marine, C., Kogel-Hollacher, M., Mistry, A., & Bolognese, L. (2015). Rapid deployment of remote laser welding processes in automotive assembly systems. CIRP Annals - Manufacturing Technology, 64(1), 389-394. https://doi.org/10.1016/j.cirp.2015.04.119