Machine tool chatter and surface quality in milling processes

Tamás Insperger, Gábor Stépán, Janez Gradišek, Klaus Weinert, Martin Kalveram, Edvard Govekar

Research output: Contribution to conferencePaper

6 Citations (Scopus)

Abstract

Two degree of freedom model of milling process is investigated. Tlie governing equation of motion is decomposed into two parts: an ordinary differential equation describing the stable periodic motion of the tool and a delay-differential equation describing chatter. Stability chart is derived by using semidiscretization method for the delay-differential equation corresponding to the chatter motion. The stable periodic motion of the tool and the associated surface location error are obtained by a conventional solution technique of ordinary differential equations. Stability chart and surface location error are determined for milling process. It is shown that at spindle speeds, where high depths of cut are available through stable machining, the surface location error is large. The phase portrait of the tool is also analyzed for different spindle speeds. Theoretical predictions are qualitatively confirmed by experiments.

Original languageEnglish
Pages971-983
Number of pages13
DOIs
Publication statusPublished - Dec 1 2004
Event2004 ASME International Mechanical Engineering Congress and Exposition, IMECE 2004 - Anaheim, CA, United States
Duration: Nov 13 2004Nov 19 2004

Other

Other2004 ASME International Mechanical Engineering Congress and Exposition, IMECE 2004
CountryUnited States
CityAnaheim, CA
Period11/13/0411/19/04

ASJC Scopus subject areas

  • Engineering(all)

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    Insperger, T., Stépán, G., Gradišek, J., Weinert, K., Kalveram, M., & Govekar, E. (2004). Machine tool chatter and surface quality in milling processes. 971-983. Paper presented at 2004 ASME International Mechanical Engineering Congress and Exposition, IMECE 2004, Anaheim, CA, United States. https://doi.org/10.1115/IMECE2004-59692