Analysis of the effect of feed on chip size ratio and cutting forces in face milling for various cutting speeds

J. Kundrák, Angelos P. Markopoulos, Tamás Makkai, István Deszpoth, Antal Nagy

Research output: Contribution to journalArticle

4 Citations (Scopus)

Abstract

Face milling is one of the most common machining processes used for the production of high quality flat surfaces. Another important feature of the process is the high material removal rate that can be achieved, or in the case of milling performed at one pass, the high surface rate. Surface rate is increased by increasing feed and cutting speed; both are bound by technological limitations and are limited to rather small variations, especially cutting speed. In finishing face milling, if feed per tooth is increased, subsequently the shape of the chip cross section is altered. This results in the change of the loads of the cutting edges, which influences the cutting forces and process efficiency. In this study, an experimental investigation is carried out in order to determine the influence of feed on chip size ratio. For this purpose, five different values of feed, at two different cutting speeds are tested for face milling. It is concluded that an increase in feed from 0.1 to 1.6 mm results in eight-fold increase of cutting force Fc while surface rate proportionally increases 16 times and specific cutting force only 0.5 times.

Original languageEnglish
Pages (from-to)431-438
Number of pages8
JournalManufacturing Technology
Volume18
Issue number3
DOIs
Publication statusPublished - Jan 1 2018

Fingerprint

Milling (machining)
Machining

Keywords

  • Chip size ratio
  • Cutting forces
  • Face milling
  • Feed rate
  • Force measurement
  • High speed machining
  • Material removal rate
  • Surface rate

ASJC Scopus subject areas

  • Industrial and Manufacturing Engineering

Cite this

Analysis of the effect of feed on chip size ratio and cutting forces in face milling for various cutting speeds. / Kundrák, J.; Markopoulos, Angelos P.; Makkai, Tamás; Deszpoth, István; Nagy, Antal.

In: Manufacturing Technology, Vol. 18, No. 3, 01.01.2018, p. 431-438.

Research output: Contribution to journalArticle

Kundrák, J. ; Markopoulos, Angelos P. ; Makkai, Tamás ; Deszpoth, István ; Nagy, Antal. / Analysis of the effect of feed on chip size ratio and cutting forces in face milling for various cutting speeds. In: Manufacturing Technology. 2018 ; Vol. 18, No. 3. pp. 431-438.
@article{e29ad1be81b0435f9baba20f84702881,
title = "Analysis of the effect of feed on chip size ratio and cutting forces in face milling for various cutting speeds",
abstract = "Face milling is one of the most common machining processes used for the production of high quality flat surfaces. Another important feature of the process is the high material removal rate that can be achieved, or in the case of milling performed at one pass, the high surface rate. Surface rate is increased by increasing feed and cutting speed; both are bound by technological limitations and are limited to rather small variations, especially cutting speed. In finishing face milling, if feed per tooth is increased, subsequently the shape of the chip cross section is altered. This results in the change of the loads of the cutting edges, which influences the cutting forces and process efficiency. In this study, an experimental investigation is carried out in order to determine the influence of feed on chip size ratio. For this purpose, five different values of feed, at two different cutting speeds are tested for face milling. It is concluded that an increase in feed from 0.1 to 1.6 mm results in eight-fold increase of cutting force Fc while surface rate proportionally increases 16 times and specific cutting force only 0.5 times.",
keywords = "Chip size ratio, Cutting forces, Face milling, Feed rate, Force measurement, High speed machining, Material removal rate, Surface rate",
author = "J. Kundr{\'a}k and Markopoulos, {Angelos P.} and Tam{\'a}s Makkai and Istv{\'a}n Deszpoth and Antal Nagy",
year = "2018",
month = "1",
day = "1",
doi = "10.21062/ujep/117.2018/a/1213-2489/MT/18/3/431",
language = "English",
volume = "18",
pages = "431--438",
journal = "Manufacturing Technology",
issn = "1213-2489",
publisher = "Institute of Technology and Production Management University of J.E. Purkyne",
number = "3",

}

TY - JOUR

T1 - Analysis of the effect of feed on chip size ratio and cutting forces in face milling for various cutting speeds

AU - Kundrák, J.

AU - Markopoulos, Angelos P.

AU - Makkai, Tamás

AU - Deszpoth, István

AU - Nagy, Antal

PY - 2018/1/1

Y1 - 2018/1/1

N2 - Face milling is one of the most common machining processes used for the production of high quality flat surfaces. Another important feature of the process is the high material removal rate that can be achieved, or in the case of milling performed at one pass, the high surface rate. Surface rate is increased by increasing feed and cutting speed; both are bound by technological limitations and are limited to rather small variations, especially cutting speed. In finishing face milling, if feed per tooth is increased, subsequently the shape of the chip cross section is altered. This results in the change of the loads of the cutting edges, which influences the cutting forces and process efficiency. In this study, an experimental investigation is carried out in order to determine the influence of feed on chip size ratio. For this purpose, five different values of feed, at two different cutting speeds are tested for face milling. It is concluded that an increase in feed from 0.1 to 1.6 mm results in eight-fold increase of cutting force Fc while surface rate proportionally increases 16 times and specific cutting force only 0.5 times.

AB - Face milling is one of the most common machining processes used for the production of high quality flat surfaces. Another important feature of the process is the high material removal rate that can be achieved, or in the case of milling performed at one pass, the high surface rate. Surface rate is increased by increasing feed and cutting speed; both are bound by technological limitations and are limited to rather small variations, especially cutting speed. In finishing face milling, if feed per tooth is increased, subsequently the shape of the chip cross section is altered. This results in the change of the loads of the cutting edges, which influences the cutting forces and process efficiency. In this study, an experimental investigation is carried out in order to determine the influence of feed on chip size ratio. For this purpose, five different values of feed, at two different cutting speeds are tested for face milling. It is concluded that an increase in feed from 0.1 to 1.6 mm results in eight-fold increase of cutting force Fc while surface rate proportionally increases 16 times and specific cutting force only 0.5 times.

KW - Chip size ratio

KW - Cutting forces

KW - Face milling

KW - Feed rate

KW - Force measurement

KW - High speed machining

KW - Material removal rate

KW - Surface rate

UR - http://www.scopus.com/inward/record.url?scp=85053703382&partnerID=8YFLogxK

UR - http://www.scopus.com/inward/citedby.url?scp=85053703382&partnerID=8YFLogxK

U2 - 10.21062/ujep/117.2018/a/1213-2489/MT/18/3/431

DO - 10.21062/ujep/117.2018/a/1213-2489/MT/18/3/431

M3 - Article

AN - SCOPUS:85053703382

VL - 18

SP - 431

EP - 438

JO - Manufacturing Technology

JF - Manufacturing Technology

SN - 1213-2489

IS - 3

ER -