Analysis of material removal efficiency in face milling of aluminum alloy

J. Kundrák, Viktor Molnár, Tamás Makkai, Tamás Dági

Research output: Chapter in Book/Report/Conference proceedingChapter

Abstract

In the machining of components, increasing the material removal efficiency is a constant challenge in technology planning. That is why when determining cutting data it is recommended to endeavor to choose values that increase the material removal rate, as long as the accuracy and quality requirements specified for the machined components can be fulfilled. In this study the possibilities for increasing material removal intensity were analyzed when an aluminum alloy was face milled. To characterize productivity various time parameters (machining time, base time, operation time, etc.) and the material volume removed in unit time can be applied. Our investigation aimed at analyzing these parameters when machining surfaces of gearbox housing when some technological parameter values (feed, cutting speed, milling head diameter) are varied. After analyzing the features of cutting by diamond tool, it was found that it is possible to increase the original values of all these parameters influencing material removal rate when the cutting allowance is removed in a single pass. This paper presents the results of an experiment carried out using selected cutting data.

Original languageEnglish
Title of host publicationLecture Notes in Mechanical Engineering
PublisherPleiades Publishing
Pages393-404
Number of pages12
DOIs
Publication statusPublished - Jan 1 2019

Publication series

NameLecture Notes in Mechanical Engineering
ISSN (Print)2195-4356
ISSN (Electronic)2195-4364

Fingerprint

Milling (machining)
Aluminum alloys
Machining
Diamond
Diamonds
Productivity
Planning
Experiments

Keywords

  • Aluminum alloy
  • Face milling
  • Machining time
  • Material removal

ASJC Scopus subject areas

  • Automotive Engineering
  • Aerospace Engineering
  • Mechanical Engineering
  • Fluid Flow and Transfer Processes

Cite this

Kundrák, J., Molnár, V., Makkai, T., & Dági, T. (2019). Analysis of material removal efficiency in face milling of aluminum alloy. In Lecture Notes in Mechanical Engineering (pp. 393-404). (Lecture Notes in Mechanical Engineering). Pleiades Publishing. https://doi.org/10.1007/978-3-030-16943-5_34

Analysis of material removal efficiency in face milling of aluminum alloy. / Kundrák, J.; Molnár, Viktor; Makkai, Tamás; Dági, Tamás.

Lecture Notes in Mechanical Engineering. Pleiades Publishing, 2019. p. 393-404 (Lecture Notes in Mechanical Engineering).

Research output: Chapter in Book/Report/Conference proceedingChapter

Kundrák, J, Molnár, V, Makkai, T & Dági, T 2019, Analysis of material removal efficiency in face milling of aluminum alloy. in Lecture Notes in Mechanical Engineering. Lecture Notes in Mechanical Engineering, Pleiades Publishing, pp. 393-404. https://doi.org/10.1007/978-3-030-16943-5_34
Kundrák J, Molnár V, Makkai T, Dági T. Analysis of material removal efficiency in face milling of aluminum alloy. In Lecture Notes in Mechanical Engineering. Pleiades Publishing. 2019. p. 393-404. (Lecture Notes in Mechanical Engineering). https://doi.org/10.1007/978-3-030-16943-5_34
Kundrák, J. ; Molnár, Viktor ; Makkai, Tamás ; Dági, Tamás. / Analysis of material removal efficiency in face milling of aluminum alloy. Lecture Notes in Mechanical Engineering. Pleiades Publishing, 2019. pp. 393-404 (Lecture Notes in Mechanical Engineering).
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